November 11, 2005 Progress


Click on first image to start slide show, continue by clicking link to next picture.

Front brakeline "T"

Brake line proportioning valve

DC converter

Accelerator pedal assembly

Controller mounting board

Edge view, control board

Windshield blower mounting

Dashboard top

Brakes completed: I have brake line pressure! The brakes are operating! It has been a long, long road to this day. I have installed, torn out and replaced the brake line and connections twice. Lessons learned: (1) Convert everything metric with adapters to standard American "inverted flare" tubing, the parts are much easier to obtain. Bubble-flare line looks like it will connect directly into control valves, but it will leak, and a pipe-thread adapter is needed. (2) If you need to cut tubing to the right length, buy a quality flaring tool for $50 or else cut the line in the middle and use compression fittings. Compression fittings are not acceptable on stock automobiles, but on a one-off home-built vehicle, it they don't leak, they're good. (3) Attach the line to the frame with rubber-lined wiring harness clamps and self-drilling hex-head screws. Drill a pilot hole anyway, and drive the screws in with a variable-speed electric drill and a hex-head driver bit. Putting phillips-head sheet metal or self-tapping screws into the steel frame by hand, even with the correct hole-size, is extremely difficult. (4) Buy some expensive, titanium or oxide-coated drill bits specially designed for drilling steel. Regular steel bits will dull in less than a minute.

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